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20 Years Stahlwerk

Professional welding machine with integrated plasma cutter

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AC/DC TIG 200 Pulse with Plasma Cutter

Item #: 1011
Ideal for welding aluminum and thin metal sheets
- TIG Pulse-function
- MMA/ARC-Stick- electrode welding
- direct current- and alternating current TIG welding
- Cutting power up to 12 mm
Item is in stock Delivery time: 3 - 5 Days
More Information under Terms of Delivery
AC / DC TIG welding devices with pulse function are suitable for welding almost all materials (steel, stainless steel including aluminum). In addition, the devices in this category are combiners with integrated plasma cutter.

Adjustable functions and important device elements:

AC/DC WIG welding – direct current- and alternating current.
Welding of almost all materials (also aluminium).
TIG (tungsten-inert gas welding) – Welding process with many advantages: easy handling, good controllability of the arc, narrow weld zone, splash-free arc, clean weld seam ……
HF Ignition – high-frequency ignition (HF) by TIG - TIG High Frequency.
Non contact ignition. Reproducible welding results by HF ignition and constant welding parameters at start-up.
Remote controllable current control with foot pedal (not included).
Hast he advantage, that the current can be also regulated during the welding process.
Startstrom Gas pre-flow protects the tungsten electrode from excessive wear and protects the weld seam for oxidation.
Startstrom Gas post-flow protects the tungsten electrode from excessive wear and protects the weld seam for oxidation.
With the switch 2T/4T the operating modes oft he control can be determined. This mode provides extended control over the current flow.
Startstrom The start current specifies the current which is used at the start of the ignition before it switches to the set welding current.
Startstrom End current specifies the current that is applied at the end of the ignition before the ignition is extinguished.
Up slope. After the arc has been completely ignited, the welding process changes into a current rise phase in which the welding current is raised linearly from the set starting current value to the desired welding current value.
Down slope prevents piping (end craters) at the end of the weld. After the button on the burner has been released, the machine switches to an automatic current lowering phase. Downslope works only in 4T mode.
Startstrom TIG PULSE - Prevents the burning of materials and reduces deformation due to heat. TIG-PULS function is particularly suitable for welding thin plates, the material of which may be heated only slightly.
Startstrom MMA/ARC-Stick Electrode welding can be used under almost all conditions and therefore MMA welding can be described as a universal process in the welding industry.
Anti-Stick-function prevents sticking of the stick electrode.
In the case of a sticking of the electrode to the workpiece, the welding current is switched off.
ARC Force – with spray arc, also called ARC Force. This allows to regulate the arc range.
Hotstart – automatic voltage increase at start-up for better welding results.
With the integrated Plasma Cutter 50 A  can be cut without problems all conductive metals. For example: aluminum, steel, copper, brass, titanium and so on (depending on material)
Startstrom CUT contact - Absolutely easy-to-use HF high-frequency contact ignition.
- A light stroke over the workpiece is sufficient.
With all our devices, we trust in MOSFET technology from Toshiba, whose innovative solutions set new standards in welding technology.
Startstrom High Performance Cooling through two high-speed fans.
Fast cooling fan allows maximum power consumption and increases the operating time (ED) of the unit.
Startstrom Overheating -Control (O.C. - Overheating Control).
Overheat protection starts as soon as the unit is overloaded. A yellow indicator light turns on and goes out as soon as the unit has cooled down again.
The welding machine is connected directly to the single-phase alternating current (AC) 230 V (+ -15%), 50/60 Hz operation.
The single-phase alternating current is to be protected in the household with a 16 A fuse.

Professional machine for daily use
AC DC TIG with pulse function and MMA welding, or plasma cutting

Power
- TIG / MMA adjustable between 100 – 200 A
- Plasma cutter adjustable between 10 – 50 A, cutting performance up to 12 mm (depending on the material)

AC DC welding machine
For non-alloyed and low alloy steels, stainless steel, copper, brass etc.
As well as for light metals for example aluminum.

Gas cooled
Hose package gas – air cooled.

Excellent quality due to fully digital inverter technology
The welding machine AC DC 200 PULSE with PLASMA CUTTING has the most advanced inverter technology MOSFET (Toshiba). The resultant special features such as high speed and precision of the control give the devices their excellent quality in welding and cutting.

Safety – degree of protection by enclosure IP21:
- Protection against foreign material. Protected against solid foreign material with a diameter of 12,5 mm or more
- Protection against touch: Protected against access with a finger
- Protection against water: Protection against dripping water

Inverter welding machine
The welding inverter is an electronic welding current source. Inverter welding machines are built for all arc welding processes such as electrode, MIG/MAG, plasma and TIG welding. Depending on the power, the devices are connected one or three phases to the electric circuit.

The control technology fits different
Applications and greatly improves the welding performance

AC DC
AC alternating current (german: Wechselstrom).
- For light metal, for example aluminum and so on.
- Used for break-up of the oxide film from the surface of aluminum and the filler metal DC direct current.

DC direct current (german: Gleichstrom).
- For non-alloyed and low alloy steels, stainless steel, copper, brass and so on.

Bedienfeld

Power shift
Only important for aluminum welding. The power shift respectively a displacement of the current to positive or negative wave movement of the current. This reduced the weld penetration.


TIG (tungsten inert gas) is one of most important welding
for processing of high-alloy steel and all non-ferrous metals

HF high-frequency ignition
High frequency arc ignition (HF) at TIG.
A High frequency removal advance the sparking distance between the electrode and the workpiece. There is no direct contact between the tungsten electrode and the workpiece. The tungsten electrode does not touch the work piece – so the tungsten will be prevented and the weld is not exposed any tungsten attack. Touchless ignition works in different work configurations with high reliability.

Remote controllable
Remote controllable current control via foot pedal (not included). The foot control mode gives you the advantage that you can control the current even during the welding process, which gives you various possibilities for the execution of the welding work.

Gas pre-flow
Adjustable between 0 – 2 seconds. Protects the tungsten electrode from excessive wear and protects the weld from oxidation.

Gas post flow
Adjustable between 0 – 10 seconds. Protects the tungsten electrode from excessive wear and protects the weld from oxidation.
Important to protect the welding seam from aeration and to create a gas atmosphere.

2T / 4T
In the 2 stroke mode, the button of the TIG hose pack must remain pressed. When the button is released, the arc goes out. At 4 stroke mode, after pressing and releasing the button of the TIG hose pack, the arc remains stable. The arc is extinguished only by pressing the torch again.

Note: In the 4T mode, the set welding current is not displayed until the display is activated.

That device has some features "Start current", "Closing current", "Current rise" and "Current reduction" which can only be used in 4T mode.

Start current
Specifies the current used at the start of the ignition before it switches to the set welding current.

Closing current
Indicates the current at the end of the ignition before the ignition goes out.

Slope up (Current rise)
After the arc has been completely ignited, the welding process changes into a current rise phase in which the welding current is raised linearly from the set starting current value to the desired welding current value. The duration of this phase is adjustable from 0 to 10 seconds.

Slope down (Current reduction)
The current reduction prevented end crater at the end of the weld. After the button is released, the machine switches to an automatic current reduction phase. During this phase, the current is lowered from the set value for welding current into the closing current. The duration of this phase is adjustable from 0 to 10 seconds. Down Slope can only be set by 4 stroke mode (4 T).


Welding with pulsating current – a further development of TIG welding.

Pulse
TIG pulse function is particularly suitable for welding thin plates, the material of which may be heated only slightly. The increased arc stability allows better welding precision. With this function you can weld deeper into the workpiece (10mm) without getting to hot. A burning of the workpiece is prevented and a clean and stable weld is the result.

In TIG pulse welding, the welding current pulsates between a basic and pulse current with variable frequencies, base- and impulse height and width. The pulse frequency, the pulse width and pulse height can be set separately from each other.

Impulse current
Adjustable between 10 – 200 A
- Due to the strong pulse current a deep penetration is ensured.
- Due to a weak background current, the weld pool becomes smaller and easier to control.
Impulsstrom

Pulse frequency
Adjustable between 0,5 – 200 Hz. Thus variable pulse frequency is controlled.
Increased pulse frequency increases arc stability and welding precision.

Pulse width
Adjustable between 10 – 90%. Fine adjustable control of the distance between the impulsing.

Pulse TIG is divided into two main areas:

Rapid pulse (RP)
- Recommended for metal plates from 3,0 mm.
- Low heat input.
- Arc looks like in continuous tungsten inert welding.
- Sound level is higher (because of the high pulse frequency).
- Particularly suitable for materials with low thermal conductivity (iron, stainless steel).
- Better welding speed than the continuous TIG.
- Less deformation than a continuous TIG.
Rapid-Long-Pulse
Long pulse (LP):
- Recommended for thin metal plates up to 3,0 mm.
- Two visually distinct periods, impulse and background.
- Better weld pool control than in continuous tungsten inert welding.
- Welding deviating from position.
- Wider weld, addition of filler wire during the pulse current “dropwise” technique.
- Lower heat input than continuous tungsten inert welding.
- Weld with good optical appearance.
- Better welding speed than the continuous TIG.

All our TIG welding machines are also suitable for MMA / E-hand welding.

Anti-stick
Shortly before the end, the system releases the set maximum current, which prevents sticking and annealing of the electrode. In the case of a sticking of the electrode to the workpiece, the welding current is switched off. The electrode does not glow and can easily be detached from the workpiece.

ARC force
With spray arc, also called ARC force, can be regulated the arc width.

Hotstart
Prevents the sticking of the stick electrode by short-term superimposition of the set welding current and warms up the weld seam start faster.


Integrated plasma cutter CUT 50 A

PLASMA / CUT
With the integrated CUT 50 A, you can cut without problems all conductive metals, for example aluminum, steel, copper, brass, titanium and so on (depending on material).

- Digital display.
- Small cutting width.
- Good cutting quality.
- Switch integrated in handle.
- Precise and very stable arc.
- High duty cycle of 60% at 50 A.
- Maximum energy density with minimized heat distortion.
- Clean cuts which do not require post-processing.
- Easy handling and low thermal spread.
- Intelligent housing design with optimized airflow.
- No material distortion due to heat – metal waste is minimized.
- A plasma beam that cuts any electrically conductive meal effortlessly.
- Powerful cutting speed, ensuring high productivity.
- Due to the low deformation, thin sheets can be welded together again immediately.
- Cutting performance up to 12 mm (material dependent): Construction steel ST37 up to 12 mm, V2a up to 8 mm, aluminum up to 7 – 8 mm.
- Low operating costs due to the use of air plasma – instead of expensive gases compressed air is used.

CUT contakt
Absolutely easy to handle HF contact ignition (high-frequency ignition) – a light slide over the workpiece is sufficient.


Overheat protection
Overheat protection goes on when the unit is overloaded. A yellow indicator light turns on and goes out as soon as the unit has cooled down again.

Output current TIG

10-200 A

Output current MMA

10-200 A

Output current Plasma /CUT

10-50 A

Duty cycle TIG

60% bei 200 A

Einschaltdauer MMA / ARC

60 % at 200 A

Duty cycle Plasma /CUT

60 % at 50 A

Cutting thickness (material dependent)

12 mm

No-load voltage

56 V

Degree of protection by enclosure

IP21

Insulation class

F

Mains voltage

230 V AC (+-15%) / 1 ~ (single phase)

Power frequency

50/60 Hz

Mains fuse (delay fuse)

1 x 16 A

Maximum input current

27 A

Maximum connection power

6,2 kVA~

Recommended generator power

> 7 kVA / 1 ~

Weight

21,3 kg

Dimensions Length x Width x Height (mm)

500 x 330 x 320

Mains supply

SchuKo-Type CEE 7/7

Norm

IEC 60 974-1 ; CE



Technical requirements Plasma / CUT Compressor:

Required suction capacity

80 l/min

Required air pressure

bis 4,5 Bar


  • The machine Stahlwerk AC DC 200 Pulse with Plasma .
  • Plasma hose "AG-60" 4,50 meters.
    Plasma accessories set 3-part (installed them each one piece already in the hose package):
    - 1 nozzle (already at the plasma torch).
    - 1 electrode (already at the plasma torch).
    - 1 ceramic cap (already at the plasma torch).

    TIG Torch Package "WP-26" 4,5 meters.
    TIG accessories (installed them each one piece already in the hose package):
    - 4 gas nozzles, each 1 piece in size 4,5,6,7.
    - 4 adapter sleeves, each 2 pieces in 1,6 and 2,4.
    - 4 collet body, each 2 pieces in 1,6 and 2,4.
    - 1 long back cap.
    - 1 short back cap.
    - 1 universal tungsten electrode.

    Water separator with manometer.
    Connection tube, 3 meters.
    Earth cable 3 meters.
    Cable with electrode holder 3 meters.

AGETARE Werbeagentur Bonn
* incl. tax and free shipping to DE, EU, UK *