
Device functions & components
- Plasma / CUT - A plasma jet is generated by means of electricity, which melts the material, which is then removed with compressed air. This allows all conductive metals such as standard steel, stainless steel, copper, aluminum, titanium and many more to be cut precisely and effortlessly.
- Cutting thickness - Depending on the material, cuts of up to 44 mm are possible. Mild steel ST37 up to 44 mm, V2A or V4A up to 32 mm, aluminum up to 27 mm.
- All parameters can be easily read on a clearly laid out control panel. The various values can be set intuitively and quickly.
- Pilot ignition - high-frequency (HF) pilot ignition for first-class ignition behavior. No contact with the workpiece necessary! The pilot flame establishes the arc. This torch can be operated with a spacer included in the scope of delivery.
- Cutting current - stepless adjustment from 30 to 100 A.
- Operating mode "MESH METAL" - is particularly suitable for workpieces with a grid structure or interruptions where the arc may lose contact for a short time.
- SHEET METAL" operating mode - recommended for continuous sheets where a uniform cut is guaranteed.
- Pre-flow and post-flow setting - This function allows the air pre-flow and post-flow time to be set individually.
- 2T/4T - determines the control of the operating mode and offers extended control over the current flow. In 2T mode, high-frequency ignition (HF) remains active until the button on the burner is released. In 4T mode, the arc is ignited after pressing and releasing the button once. After pressing and releasing the button again, ignition is terminated.
Device features & advantages
- IGBT technology - The latest and most modern transistor technology enables high performance during welding! No transformer, no MOSFET, state-of-the-art IGBT!
- Lightweight & compact design - With a weight of only 28.7 kg and dimensions of 621 x 284 x 484 mm, the device is ideal for cutting work anywhere. Innovative IGBT transistors save space and weight compared to the old MOSFET technology. No more heavy carrying!
- Highest efficiency & power - Three-phase AC (400 V) supplies the device and allows an output power of real 100 amps.
- Smart cooling & overheating protection - State-of-the-art technology, integrated overheating protection and high-performance cooling enable maximum power to be called up.
- Torch height control (THC) - The CUT 100 Pro plasma cutter is equipped with a 2-pin connection (THC) for torch height control. This connection is intended for direct reading of the cutting voltage from a torch height control. The arc voltage is measured during the cutting process and transmitted to the CNC control unit. This allows the CNC system to maintain the correct torch height regardless of fluctuations in the material or the flatness of the cutting surface. In this way, a constant distance to the workpiece is guaranteed at all times.

Technical Data
| Output current | 30-100 A |
| Duty cycle (40°C) | 60% at 100 A | 100% at 80 A |
| Protection class | IP21S |
| Mains voltage | 400 V AC (+-15%) / 3 Ph |
| Mains frequency | 50/60 Hz |
| Maximum mains current (I1max) | 31,5 A |
| Maximum effective mains current (I1eff) | 24,2 A |
| Weight | 28.7 kg |
| Dimensions L x W x H (mm) | 621 x 284 x 484 |
| Mains connection | 5-pin CEE plug, 400V, 32 A |
| Air pressure | 6 bar |
| Air flow rate | min. 180 L / min |
| Standards | IEC 60974-1; EN 60974-10 (Class A) |
| WEEE reg. no. DE | 85577200 |
| Certified by | SGS Standards Technical Services Co, Ltd |
Scope of delivery
- 1 x STAHLWERK CUT 100 Pro plasma cutter
- 1 x Professional plasma hose package P-80 5 m
- 1 x THC cable
- 1 x 3-piece plasma accessory set (already pre-assembled on the plasma torch):
- 1 x plasma nozzle
- 1 x plasma electrode
- 1 x ceramic cap
- 1 x earth cable 3 m
- 1 x guide carriage with spacer
- 1 x water separator with pressure gauge and snap-on quick couplings
- 1 x Air connection hose with Snap-on quick-release coupling 5 m
- 1 x Connecting hose with snap-on quick couplings from the device to the water separator, incl. 4-piece connection set
- 1 x protective cover
- 1 x Teflon tape
High-quality professional P-80 plasma hose package with integrated button protection. Optimal cutting and ignition behavior up to 120 A. Thicker hose and more robust wear parts than PT-31 & AG-60.
Robust grounding clamp with modern 13 mm connection and 25 mm² cable cross-section. Best conductivity through high quality copper cables.
Quick connection of the air hoses thanks to 3/8" snap-on quick coupling on the device and water separator. One handgrip is enough.
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STAHLWERK Schweissgeräte Deutschland GmbH was founded in 1998 and offers original welding equipment as a manufacturer. We are your professional and reliable welding equipment supplier. Product safety carries the registered trademark STAHLWERK. The company responsible for product safety is STAHLWERK Schweissgeräte GmbH
located in Bornheim
Mainstraße 4
53332
Germany. For questions regarding product safety
please contact us at the electronic address info@stahlwerk-schweissgeraete.de or by phone at +49 228 24331713. The person responsible for product safety is Alexander Hamann.